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Reducing Waste and Costs With Metal Cutting Fluids
In today’s economy, reducing waste and costs is a top priority for businesses. This is especially true in metalworking, where the cost of materials and labor can be high. Fortunately, there are many ways to reduce waste and costs in metalworking, and one of the most effective methods is to use metal cutting fluids. The right lubricants and coolants promote better efficiency, enhance tool performance, and do so much more. Learn more about reducing waste and costs with metal cutting fluids with this guide.
Enhance Cutting Performance
Metal cutting fluids are specifically designed to improve cutting performance, which ultimately leads to faster and more accurate cuts. This reduces the number of product rejects, which in turn minimizes the amount of waste generated during the metalworking process. By optimizing the performance of cutting tools, metal cutting fluids can have a direct impact on the overall productivity of metalworking operations.
Reduce Tool Wear
Cutting and shaping metal is hard work that wears down even the best tools over time. Metal cutting fluids provide a lubricating layer between the cutting tool and the metal being cut, reducing friction and heat. This lessens tool wear and prolongs the lifespan of your equipment. As a result, you reduce the need for repairs and replacements. With less frequent tool replacements, metalworkers can save a significant amount of money on tooling costs.
Improved Chip Control
One of the significant challenges in the metalworking process is chip control. During the cutting process, chips can accumulate around the work area. Excess chips, shavings, and other debris lead to safety concerns and reduced productivity. Metal cutting fluids can help improve chip control by carrying away the chips that accumulate during the cutting process, making the work area less cluttered. This leads to improved productivity and reduced waste.
Improved Surface Finish
A well-lubricated cutting tool produces a better surface finish than a poorly lubricated one. Improving surface finish is one of the best ways to reduce waste and costs with metal cutting fluids, as it can increase the product’s value and minimize defective, unfinished, or rejected products. Metal cutting lubricants help in this endeavor by lubricating the cutting tool, thereby reducing the occurrence of chip marks and rough surfaces. Using metal cutting fluids properly creates a smoother and more consistent finish, increasing overall product value.