Maximizing Productivity With the Right Machinist Tools
Productivity is the key to improving your bottom line, but how do you achieve and maintain good productivity? In the world of metal fabrication, the answer lies in the tools and equipment you use. Efficient, reliable, high-quality machinist tools help you produce superior products while also improving efficiency and safety in your workflow.
When you want to maximize productivity with the right machinist tools, you need to start by investing in equipment that will serve your shop well for years to come. Explore some of these key qualities and factors to look for in your metalworking equipment to help you invest in tools that will bring the most value to your business.
Dependability and Minimal Downtime
When your machine shop gets busy, you need equipment that continues to meet demands and produce high-quality work. Tools and equipment that frequently need repairs or maintenance hinder your productivity. In addition to paying for this extra maintenance, you’ll also lose money every time machine downtime interrupts your workflow.
Unreliable equipment creates bottlenecks in your shop that prevent you and your employees from delivering their best work. Moreover, excess machine downtime leads to frustrated workers and a negative, unproductive workplace environment.
Investing in high-performance equipment helps minimize your downtime so you can maintain productivity in your shop. It’s also important to stay on top of preventative maintenance. By prioritizing annual inspections or routine maintenance tasks like cleaning and sharpening, you can avoid major repairs that put your tools out of commission for a significant amount of time.
In addition to thinking about how your equipment operates, you must also consider what kind of setup procedures it requires. Complicated installations and long setup times slow down your workflow and add unnecessary time to your production line.
Speed things up by looking for tools and machines with simple setup procedures. Look for technical features such as effective and easy-to-use clamping systems and automatic, adjustable feeds. Portability is another important quality to look for. Lightweight, single-operator machines make setup times easier and improve flexibility within your operations.
Another effective way that the right machinist tools can maximize productivity is by consolidating multiple machining operations into a single workflow. For example, if you can run multiple parts, like tubes, valves, and plates, through a single machine, you can save a lot of time in your production line. Employees won’t have to move across the shop to access multiple machines. You also enjoy less setup time because you’re using a single machine rather than multiple different equipment stations. Multi-function machines help lower investment costs while saving floor space and delivering greater versatility to your machine shop.
Like multi-function machines, tools that can handle simultaneous machining help save space and streamline operations within your machine shop. This type of equipment uses multiple tool bits at the same time to work on more than one piece at once.
For example, a beveling machine with simultaneous operations might contain a tool holder with three tools in it instead of one. This allows the machine to carry out three beveling operations at the same time. Machines with simultaneous operations, such as compound bevels, also allow you to carry out specific machining tasks that would take more time and energy when using basic equipment.
Efficiency for Your Shop
Every business has different goals, workflows, and projects it revolves around. That’s why it’s important to invest in equipment that fits with the specific circumstances and needs of your business. By reviewing your operations and working closely with your employees, you can choose machinist tools that best support your unique workflow and ensure greater success for your machine shop.
The Right Cutting Tools
Cutting tools are at the core of any project your machine shop undertakes. Whether you’re looking for turning tools for metal lathes or a set of drill bits, you need to make sure you’re investing in durable tools that will create high-quality results.
Consider factors like the sizes of the cuts you’re making, the materials you’re working with, cutting speeds, feed rates, and more. Additionally, always follow best practices for storing, sharpening, and maintaining your cutting tools so you can continue to create high-quality pieces in your shop.
Cutting Fluids and Lubricants
Lubricants, coolants, and other cutting fluids are also an essential part of your operations. High-performance metalworking fluids make each cut smoother by providing lubrication, reducing friction, and flushing chips and particles away from the place you’re cutting. Coolants and lubricants also help improve machine performance and reduce wear and tear on your tools. This helps you lengthen the lifespan of your equipment and reduce the need for unnecessary replacements and repairs.
You should also pay attention to machine accessories such as adapters, tool holders, lathe chucks, and more. Knowing your way around different equipment accessories lets you outfit your machines to serve you as effectively as possible. In some cases, you might also want to keep common accessories—like screws, nuts, and calibration tools—on hand so they’re easily available whenever you need a replacement.
Tool storage and other organizational tools might seem like a basic addition to your workspace, but there’s no overstating how valuable they are. Proper tool organization allows workers to quickly and easily find exactly what they need, allowing them to get back to work with no delays.
Additionally, proper tool storage keeps your equipment safe. This in turn helps prevent scratches, dents, and other damage from tools jostling each other and wearing on each other over time. Implement an organizational system that stores tools safely in a way that supports your specific workflow and the standard practices of your team.
After you decide exactly what kinds of tools and equipment you want to invest in, you need to consider how these tools will serve you in the long run. Spending money on cutting-edge equipment that meets your current needs is great. However, you’ll have a poor return on investment if that equipment isn’t useful or effective after a year or so.
Think about factors like upgradability for equipment or ease of maintenance for tools. These kinds of perks will continue to enhance your operations and improve productivity in your machine shop for years to come.
When you need dependable machinist tools to bring your metalworking business to the next level, TMT Toolbox is the way to go. We offer a vast selection of turning tools and anything else you’ll need for your workflow. Explore high-quality products from top brands when you shop TMT Toolbox today.